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GENERATOR FUEL - WHAT GENERATOR FUEL IS BEST?
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There are many advantages
and disadvantages to different types of fuel. Nearly all Generators
use either gasoline, diesel, natural gas or propane. The following
information will hopefully answer any questions or concerns you
may have concerning different fuel sources. Some general features
of the generator itself influence purchase decision. Where possible
we indicted hardware and environmental differences in generator
set types. You should consider all the factors shown.
POSITIVE,
NEGATIVE,
GENERATOR FACTORS,
are shown by the color
of the features. |
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Gasoline: |
- Advantages:
- Common fuel
source - easily obtained
- Increases
portability of smaller generators
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- Disadvantages:
- Highly flammable
- Short shelf
life of fuel (approximately 12 months)
- Storing
large quantities of fuel is hazardous
- May not
be available during power outages
- Somewhat
expensive fuel, check your local prices
- Inefficient
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Diesel: |
- Advantages:
- Least flammable
fuel source
- Fuel easily obtained
(fuel is easier to
obtain during a disaster because it is a necessary fuel
for the military, trucking industry, and farming
operations)
- On site
fuel delivery available
- Engine life for liquid-cooled 1800
RPM engines
can approach 20,000 hours if properly serviced depending
on the application and environment.
- High speed 3600 RPM diesel
engines normally have a 10,000 to 15,000 hour life expectancy
with proper maintenance and service under most conditions
- Less expensive to operate. The general
rule of thumb for fuel consumption is 7% of the rated generator
output (Example: 20 kW x 7% = 1.4 gallon per hour at full
load).
- Designed for off-road applications
and can operate on dyed or farm/construction diesel fuel
which is sold without the road tax and thus is considerably
cheaper to purchase.
- Engines designed to work
under a load for long periods of time and perform better
when worked hard rather than operated under light loads.
- Can operate in sub-artic conditions with fuel additive.
- Equipment is competitively priced for a comparative
sized water-cooled gaseous models with the same features.
- In high use
situations overall long term cost of operation is much lower
than gaseous
GenSets.
Diesel
Fuel Use Chart
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- Disadvantages:
- 18-24 month
shelf life, without additives
- Installing
large storage tanks raises cost of system
- May not
be available during power outages.
- Diesel
fuel storage must be considered relative to required run
time in your geographical area. If you live in hurricane
country you might need a large fuel tank due to the high
possibility of extended power outages
- Engine noise is
higher on a diesel compared to a gaseous engine. Use of
a properly designed enclosure and sound attenuation
system is more critical on a diesel engine system.
- Subject to "wet
stacking" or over fueling if run for long periods of
time with ultra light loads (less than 40% of the rated
output). "Wet Stacking" causes the engine to smoke and
run rough because the injectors become carbonized.
Running a heavy load will usually clean up the over-fuel
condition and allow the engine to perform normally.
Diesel engines operate better and are more fuel
efficient when loaded (70-80% is optimum).
- In sensitive emission
areas in some states diesel engines are prohibited from
operating over a prescribed number of hours per year to
help reduce pollution levels
- Requires clean
moisture free fuel and a bit more maintenance than a
comparable gaseous unit;
- Some cities and
counties require the generator on-board fuel tanks to be
double-wall containment type which can increase the cost
of the generator system.
- Typically heavier and
require more planning to load and unload than a
lightweight gaseous GenSet.
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Bio-Diesel: |
- Advantages:
(Same as Diesel see above)
- Least flammable
fuel source
- Easily obtained
- On site
fuel delivery available
Bio-Diesel is a cleaner-burning diesel replacement fuel
made from natural, renewable sources such as new and used
vegetable oils and animal fats. Like petroleum diesel, Bio-Diesel
operates in compression-ignition engines. Blends of up to
20% Bio-Diesel (mixed with petroleum diesel fuels) can be
used in nearly all diesel equipment and are compatible with
most storage and distribution equipment. These low level
blends (20% and less) don't require any engine modifications
and can provide the same payload capacity as diesel. Using
Bio-Diesel in a conventional diesel engine substantially
reduces emissions.
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- Disadvantages:
(Same
as Diesel see above)
- 18-24 month
shelf life, without additives
- Installing
large storage tanks raises cost of system
- May not
be available during power outages
- Obtaining
oils and other fuels.
- Mixing and
maintaining proper percentage of oils/fuel
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Emulsified Diesel: |
- Advantages:
(Same as Diesel see above)
- Least flammable
fuel source
- Easily obtained
- On site
fuel delivery available
This is diesel that is mixed with a small percentage of
water and an agent that keeps the water and diesel mixed.
By adding the water to the diesel a smaller amount emissions
are created when the fuel is burned.
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- Disadvantages:
(Same
as Diesel see above)
- 18-24 month
shelf life, without additives
- Installing
large storage tanks raises cost of system
- May not
be available during power outages
- Obtaining
oils and other fuels
- Mixing and
maintaining proper percentage of water/fuel
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Propane:*
*See propane notes below.
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- Advantages:
- Long shelf
life
- Clean burning
- Easily stored
in both large tanks or in smaller 5 - 10 gallon cylinders
- Obtainable
during power outages - gas stations may be unable to pump
fuel during an area wide outage
- Home delivery
available for larger tanks
- Quieter
engine noise level
- More emission
compliant
- Gaseous
engines do not have a problem with "wet stacking like diesels
- Less expensive
units with air-cooled engines are budget priced.
- Engine life
for liquid-cooled 1800 RPM engines can approach 5,000 to
6,000 hours on industrial quality gaseous GenSets
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- Disadvantages:
- Pressurized
cylinder of flammable gas
- Fuel system
is more complicated (increased possibility of failure)
- Larger tanks
are not aesthetically pleasing (unsightly)
- Fuel system
plumbing results in higher installation cost
- Somewhat
expensive fuel, check your local prices
- Propane
can become very dangerous if lines are broken.
- Propane begins to
derate around -20 degrees above zero
- Initial
cost of generator is somewhat higher, 15 to 20%
especially in sizes larger than 30 kW.
- More expensive to operate by as much as 3-times the fuel
consumption compared to diesels;
- Shorter life expectancy by a factor or 10 to 1for
air-cooled models and 3 to 1 for water-cooled models
compared to diesel powered GenSets
- Smaller air-cooled gaseous engines are less expensive
than comparable diesels but have a short life
expectancy as low as 500-hours depending on engine make
and use
- Shorter
life than diesel engines
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Natural Gas:
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Advantages:
- Unlimited fuel
source - refueling not necessary
- Clean burning
- More available
during power outage.
- Quieter
engine noise level
- More emission
compliant
- More convenient
fuel source (natural gas)
- Gaseous
engines do not have a problem with "wet stacking like diesels
- less expensive
units with air-cooled engines are budget priced.
Natural gas is a mixture
of hydrocarbons (mainly methane (CH4)) and is produced either
from gas wells or in conjunction with crude oil production.
Because of the gaseous nature of this fuel, it must be stored
onboard a vehicle in either a compressed gaseous state (CNG)
or more commonly as liquefied state (LNG).
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Disadvantages:
-
May be unavailable
during natural disasters (earthquakes, etc)
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Lower power
output (30% less BTU's per unit than gasoline.
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Fuel system
plumbing results in higher installation cost.
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Fuel not available
in many areas.
- Natural gas
(NG) begins to derate at +20 degrees above zero.
- Initial
cost of generator is somewhat higher, 15 to 20%
especially in sizes larger than 30 kW.
- More expensive to operate by as much as 3-times the fuel
consumption compared to diesels;
- Shorter life expectancy by a factor or 10 to 1for
air-cooled models and 3 to 1 for water-cooled models
compared to diesel powered GenSets
- Smaller air-cooled gaseous engines are less expensive
than comparable diesels but have a short life
expectancy as low as 500-hours depending on engine make
and use.
- Hurricanes and earthquakes can disrupt the flow of
natural gas lines with up-rooted trees
- Natural Gas can become very dangerous if lines are
broken.
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SUMMARY OF FUEL FACTORS |
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FACTOR |
GASOLINE |
DIESEL & MIXES |
NATURAL GAS* |
VAPOR PROPANE* |
LIQUID PROPANE* |
ENGINE
COST |
EXCELLENT
(many low-cost GenSets on market) |
VARIES
(higher cost in small sizes) |
VARIES
(low cost in small sizes) |
VARIES
(low cost in small sizes) |
VARIES
(low cost in small sizes) |
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FUEL SYSTEM INSTALLATION
& STORAGE COST |
VARIES
(low cost in small sizes) |
VARIES
(low cost in small sizes) |
EXCELLENT
(if gas service already available at site) |
MEDIUM
(if adequately sized tank already at site) |
MEDIUM
(if adequately sized tank already at site) |
FIRE & PERSONNEL
SAFETY |
POOR
(highly flammable, vapors poisonous) |
EXCELLENT
(high flash point) |
MEDIUM
(rare leak risk) |
MEDIUM
(rare leak or tank explosion risk) |
MEDIUM
(rare leak or tank explosion risk) |
ENVIRONMENTAL
IMPACTS |
POOR
(spill risk, exhaust not clean) |
POOR
(spill risk, exhaust not clean) |
EXCELLENT
(clean burning) |
EXCELLENT
(clean burning) |
EXCELLENT
(clean burning) |
FUEL
AVAILABILITY |
MEDIUM
(easy to purchase) |
MEDIUM
(must be delivered & stored) |
EXCELLENT
(storage not required, supply rarely lost) |
MEDIUM
(must be delivered & stored |
MEDIUM
(must be delivered & stored |
COLD
STARTING & OPERATION |
POOR
(forms gum deposits) |
MEDIUM
(hard starting at cold temperatures) |
EXCELLENT |
MEDIUM
(tank must be large and full for vaporization) |
EXCELLENT
(no tank vaporization issue) |
ENGINE
LIFE/WEAR |
POOR/ MEDIUM
(depends on engine type) |
EXCELLENT |
MEDIUM |
MEDIUM |
MEDIUM |
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*See propane notes below. |
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Gaseous
fuels such as natural gas, vapor propane and liquid propane are
the most common choice for small automatic standby generators. Propane
engines are economical to build and these fuels provide good starting
reliability and are in common use. These fuels are available everywhere.
When purchasing a gaseous fueled GenSet you must remember the following:
Specify which kind of fuel you will be using when
placing the order. If there is a mistake it may not
be possible to convert a GenSet in the field between natural gas/vapor
propane and liquid propane. It usually is possible to convert
between natural gas and vapor propane however.
If you order a GenSet for vapor propane it is sometimes
set up at the factory for natural gas and must
be converted in the field to vapor propane. The installation manual
will describe the steps for this simple conversion which usually
involves connecting a fuel line to another port or changing an orifice
and a mixture setting. If you fail to make this conversion
the GenSet will not run properly and may not start at all.
*A vapor propane system draws the fuel from
the top of the tank usually through a pressure regulator
at the tank. The liquid in the
lower part of the tank must be able
to absorb sufficient heat from the tank surroundings for vaporization
to take place. Therefore, it is important that the tank has enough
exposed surface area for this heat transfer. There can be a problem
of insufficient fuel flow in very cold weather or if the tank is
less than half full or is too small. In practice this only is an
issue in the far northern areas of the USA.
*A liquid propane system draws the liquid from
the bottom of the tank and small high pressure tubing is
used to carry it to the GenSet. The GenSet is then equipped
with a special device to vaporize the fuel before combustion.
This eliminates the low temperature vaporization concerns at the
tank in cold climates. However it may complicate using propane
for other appliances since it is being supplied in liquid form to
the point of use.
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Fuel Preference by Geography and General Use:
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Place |
Use |
Preference |
Avoid or Reasons |
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Pacific
Time Zone |
Residential |
Propane,
Diesel |
Avoid Natural Gas due to earthquakes |
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Ranch |
Diesel, Propane |
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Industrial |
Diesel, Propane,
NG |
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Mountain
Time Zone |
Residential |
Propane,
Diesel |
Propane preferred in
mountain areas.
Diesel preferred on ranches and farms for duel use. |
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Ranch |
Diesel, Propane |
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Industrial |
Diesel, NG,
Propane |
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Central
Time Zone |
Residential |
NG, Propane,
Diesel |
Natural Gas very dependable in these
time zones |
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Ranch |
Diesel, Propane |
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Industrial |
Diesel, NG,
Propane |
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Eastern
Time Zone |
Residential |
NG, Propane,
Diesel |
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Ranch |
Diesel, Propane |
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Industrial |
Diesel, NG,
Propane |
Six Classes of Fuel Oil
Fuel oil in the United States is classified
into six classes, according to its boiling
temperature, composition and purpose. The
boiling point, ranging from 175 to 600 °C,
and carbon chain length, 20 to 70 atoms, of
the fuel increases with number. Viscosity
also increases with fuel oil number and the
heaviest oil has to be heated to get it to
flow. Price usually decreases as the fuel
number increases. No. 1 fuel oil,
No. 2 fuel oil and No. 3 fuel oil
are referred to as distillate fuel oils,
diesel fuel oils, light fuel oils,
gasoil or just distillate. For
example, No. 2 fuel oil, No. 2 distillate
and No. 2 diesel fuel oil are almost the
same thing. Diesel is different in that it
also has a cetane number limit which
describes the ignition quality of the fuel.
Distillate fuel oils are distilled from
crude oil. Gas oil refers to the process of
distillation. The oil is heated, becomes a
gas and then condenses. It differentiates
distillates from residual oil (RFO). No. 1
is similar to kerosene and is the fraction
that boils off right after gasoline. No. 2
diesel is the diesel that trucks and some
cars run on, leading to the name "road
diesel". Heating oil is the same as
No. 2 Diesel without dye. No. 3 fuel oil
is a distillate fuel oil and is sometimes
used for large trucks and power generation
but it is rare.
No. 4 fuel oil is usually a blend of
distillate and residual fuel oils, such as
No. 2 and 6, however, sometimes it is just a
heavy distillate. No. 4 may be classified as
diesel, distillate or residual fuel oil.
No. 5 fuel oil and No. 6 fuel oil
are called residual fuel oils (RFO)
or heavy fuel oils. As far more No. 6
than No. 5 is produced, the terms heavy
fuel oil and residual fuel oil
are sometimes used as synonyms for No. 6.
They are what remains of the crude oil after
gasoline and the distillate fuel oils are
extracted through distillation. No. 5 fuel
oil is a mixture of No. 6 (about 75-80%)
with No. 2. No. 6 may also contain a small
amount of No. 2 to get it to meet
specifications. Residual fuel oils are
sometimes called light when they have
been mixed with distillate fuel oil, while
distillate fuel oils are called heavy
when they have been mixed with residual fuel
oil. Heavy gas oil, for example, is a
distillate that contains residual fuel oil.
The ready availability of very heavy grades
of fuel oil is often due to the success of
catalytic cracking of fuel to release more
valuable fractions and leave heavy residue.
The US nomenclature is used in most of the
world. In the United Kingdom the classes
comprise 6 commonly used fuels using
alphabetical designations, from Class C1
(kerosene) to Class G (heavy fuel oil).
There is a Class H designation which is not
yet in general use. The characteristics of
these oils are specified in British Standard
BS2869:1998 - soon to be updated to
BS2869:2006.
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Table of Fuel Oils |
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Name |
Alias |
Alias |
Type |
Chain Length |
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No. 1 fuel oil |
No. 1 distillate |
No. 1 diesel fuel |
Distillate |
9-16 |
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No. 2 fuel oil |
No. 2 distillate |
No. 2 diesel fuel or heating oil |
Distillate |
10-20 |
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No. 3 fuel oil |
No. 3 distillate |
No. 3 diesel fuel |
Distillate |
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No. 4 fuel oil |
No. 4 distillate |
No. 4 residual fuel oil |
Distillate/Residual |
12-70 |
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No. 5 fuel oil |
No. 5 residual fuel oil |
Heavy fuel oil |
Residual |
12-70 |
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No. 6 fuel oil |
No. 6 residual fuel oil |
Heavy fuel oil |
Residual |
20-70 |
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Marine Classification for Fuel Oils |
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MGO (Marine gasoil) |
Roughly equivalent to No. 2 fuel
oil, made from distillate only
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MDO (Marine diesel oil) |
A blend of gasoil and heavy fuel oil
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LFO (Light fuel oil) |
A blend of gasoil and heavy fuel oil
with very little gasoil than marine
diesel oil |
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IFO (Intermediate fuel oil)
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A blend of gasoil and heavy fuel
oil, with less gasoil than marine
diesel oil |
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MFO (Medium fuel oil) |
A blend of gasoil and heavy fuel
oil, with less gasoil than
intermediate fuel oil |
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HFO (Heavy fuel oil) |
Pure or nearly pure residual oil,
roughly equivalent to No. 6 fuel oil
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