An estimate can also be obtained
by using the bar chart further below.
Starting Load Requirements
Determining the starting requirements can be a bit more complicated.
Certain electrical devices require additional power and current
when initially turned on. This is true for motors because
the rotor of the motor and the shaft driven load (fan, pump, compressor,
saw, etc.) is initially at a standstill. It requires more energy
to accelerate these rotating parts to operating speed than it does
to keep them rotating. Therefore, during the period of acceleration,
the demand on the power supply is greater. To precisely evaluate
the motor starting capability the detailed motor characteristics
need to be known. However, a rule of thumb is usually sufficient.
Most engine driven generators will start a motor with up to 1/5th
the horsepower of the engine, if it is the first load connected.
For example, a 2500 watt generator driven by a 5 horsepower engine
will usually start up to a 1 horsepower motor. This assumes a common
type of motor design with NEMA code G starting characteristics.
This data can be found on the motor nameplate.
Power Quality & Distortion
Perfectly pure AC power is a sine wave for both the voltage and
current. Resistive loads such as incandescent lights and heaters
are linear loads since the current is always proportional to the
voltage applied. Some types of generators and non-linear loads can
alter this perfect sine wave. A non-linear electrical load does
not have a linear relationship between the voltage applied and the
current that flows into the load. Certain types of electronics,
lighting ballasts, arc welders and other devices are non-linear.
Welding generators due to their design and poorly designed generators
may also produce a distorted AC wave. When a significant portion
of the load on a generator (or any power source for that matter)
is non-linear, all the loads fed by the source will see this distortion.
A measure of this distortion is called THD, or total harmonic distortion.
If the distortion is severe enough, motors and transformers will
operate hotter. Over a long period of time this can cause a reduction
in life. And some other sensitive electronic equipment may not operate.
A specific example is an uninterruptible power supply (UPS) system
powering computers or communications equipment. These types of devices
cause some distortion of the AC wave and at the same time can be
negatively affected by it. A UPS system powered by an inadequately
sized backup generator may continue draining the internal battery
rather than switching over to generator power and charging the battery.
To reduce chances for THD problems, the rule of thumb is to select
a backup generator kW size at least three times the kW of non-linear
loads to be powered. For example, if you have 2000 watts of computers
fed by UPS systems and 1000 watts of incandescent lighting to be
fed by a generator, first total the power:
|
2000 W + 1000 W =
3000 W
Then compare the total with three times the non-linear
load portion:
3 x 2000 W = 6000 W
|
The generator needs to be at least
6000 watts in accordance with this rule of thumb.
UPS manufacturers usually have
specific guidelines for each type of UPS that they sell stating
how much to oversize a standby generator.
Typical Running and Starting Loads
The graph below shows typical values
for common residential loads. For applications that are approaching
generator ratings, the actual nameplate load data, or better yet
measured data, should be used to ensure an adequately sized unit.

Measuring Building Electrical Load Using
a Stopwatch
If you intend on powering most of the items fed by your utility
electric meter you can measure your total building load at any time
using simply a stop watch while observing your meter. Follow the
steps below to make this measurement.
1. First locate the electric meter
which feeds your building. To use this method, it must be a traditional
style kilowatt-hour meter with a rotating disk. The meters shown
here are typical for small to medium residential services.

2. Next, read the constant on the
face of the nameplate shown as Kh. This value is the
number of watt-hours equivalent to one rotation of the disk.

3. Now,
start the desired appliances, heating or air conditioning for the
condition to be measured
4. Using a stopwatch while watching
for the black mark on the meter's disk, measure the time it takes
for one or more disk rotations. If the disk is rotating rapidly,
better accuracy will be attained if you time more than one rotation.
5. Finally, take the three values
and use the equation below to calculate the watts seen by the electric
meter.
Here is an example calculation for the first meter above.
From the meter's
face, Kh = 7.2. The time measured for 5 rotations of the disk was
24 seconds. Thus, Rev = 5 and T = 24 seconds.
Solving for
the electrical demand we have:

This section contains test results
and measurements for various electrical loads. Note that these measurements
are representative only for the specific models shown and under
the particular test conditions. Different conditions can alter both
the current values and starting times.
Slightly different line voltages
will affect results as will the wire size and length feeding the
load. Ambient temperatures and thermostat settings will affect refrigeration
compressor current demands. For well pumps, the pressure settings
and the depth that the pump is positioned will affect measured results.
Additional test measurements
are being added to this page on a regular basis. If you have some
tests results that would be helpful to others, send them to us for
posting here.
Refrigerator
Starting Current
This
test measured the starting current for a refrigerator with the following
nameplate data.
|
Voltage |
115 V AC |
|
Frequency |
60 Hz |
|
Amps |
5.0 |
|
Mfr. Date |
3 / 86 |
Results of one measurement are
shown in the plot below. It shows a maximum inrush current of about
13 amps which lasts only about one-half second. Also, the running
current is significantly less than the nameplate value. It should
be noted that most refrigerators (including this one) are "frost
free." This means that on a regular basis a timer shuts off the
compressor and turns on resistance heaters to clear frost buildup
in the freezer section. This defrost current was not measured and
is probably greater than the compressor running current. This may
explain the large difference between the nameplate current value
and the measured value.

Freezer Starting Current
This
test measured the starting current for a freezer with the following
nameplate data.
|
Voltage |
115 V AC |
|
Frequency |
60 Hz |
|
Amps |
5.0 |
|
Mfr. Date |
early to mid 1970s |
Results of one measurement are
shown in the plot below. It shows a maximum inrush current of less
than 5 amps which lasts only about 0.3 seconds. Also, the running
current is significantly less than the nameplate value. It should
be noted that most freezers are "frost free." However, this one
is not.

Well Pump Starting
Current
This test measured the starting current
for a well pump motor. The motor is rated 3/4 hp and 240V. Results
of one measurement are shown in the plot below. It shows a maximum
inrush current of about 18 amps which lasts only about 0.2 seconds.
